Dry Polymer Wetting & Dissolving Systems

KGO Group Ltd., provides quality high performance dry polymer systems capable of Hydrating a wide range of water soluble polymers of varying particle sizes and molecular weights in a variety of installations including Mining, Pulp & Paper, Water & Waste Water, Major Industrial applications shipped to locations worldwide. Our systems offer superior safety, polymer wetting, robust construction, with minimal maintenance, cleaning and service.

A significant focus on safety has emerged over the years and is a key factor in our designs and construction processes, we have addressed key ergonomic concerns regarding, structural support and safe access to bulk bags, containment of bulk powders, nuisance dust, easy and safe access to all system components.

Our HydraFlex & Typhoon high performance wetting systems provide exceptional control of “fine” dust particles with the use of a non-mechanical pressurized vacuum system that ensures “all” material is drawn through the system and fed to the mix and age tank, “wetting in our HydraFlex & Typhoon systems start when the dry material and water interface” and is not totally dependent on the tank agitator for hydration like many low quality systems. Our unique designs and properly sized components ensure agglomerate free fully wetted polymer, regardless of water temperature and quality.

In our High Capacity system we have prioritized operator safety, starting with access to safely untie bulk bags providing certified bag support structures, locking “L” shaped bag hooks that reduce the stress on improper placement of holding straps and a solid platform on top of the access hatch that fully supports the weight of a full 1000 kg bulk bag of product for enhanced operator safety. Custom monitoring and alarm functions also add to the overall system operation implemented to prevent overflow, spills easy to access and ergonomic components and construction.

Consistent and accurate feeding is critical for industrial and municipal large volume polymer applications. Our system designs include a dual feed and conditioning screw in all our HC Series systems TripKO volumetric feeders. Hopers also include a safety screen, a vibrator pad (vibrator optional) hermetically sealed knife gate isolation valve, and access hatch, with viewing window and a heavy duty locking mechanism.

HydraFlex HC Series

High Capacity Dry Polymer Systems

HC-200

Model HC 200
Utilities
Inlet Water Flow600 LPM – 150 GPM
Inlet Water Pressure (required)80 PSI minimum
Power Requirement575 - 460 VAC
Polymer Consumption1050 Kg/day @ .5% concentration
w/ Alternating Tank Configuration * AT1500 kg/d Yield
PLC StandardAllen Bradley MicroLogix
HMI StandardAllen Bradley PanelView Plus
Tank SizingSee Chart
Tank Sizing w/Standard Transfer Pump
Polymer Usage/Day
Suggested Mix Tank Size (Working Volume)
Std. Transfer Rate
KG’s Lbs.LitersGallonsL/MinGPM
3257165m³1320600158
550121210m³2640600158
750165315m³3962600158
900198420m³5283600158
1000220425m³6604600158
1050231430m³7925600158
12502755*25m³/AT6604
1500*30m³/AT7925

Model HC 100
Utilities

Inlet Water Flow375 LPM – 100 GPM
Inlet Water Pressure (required)80 PSI minimum
Power Requirement575 - 460 VAC
Polymer Capacity700 Kg/day @ .5% concentration
w/ Alternating Tank Configuration1200 kg/d Yield
PLC StandardAllen Bradley MicroLogix
HMI StandardAllen Bradley PanelView Plus
Tank SizingSee Chart

Tank Sizing w/Standard Transfer Pump

Polymer Usage/Day
Suggested Mix Tank Size (Working Volume)
Std. Transfer Rate
KG’sLbs.LitersGallonsL/MinGPM
1503305m³1320375100
30066110m³2640375100
500110215m³3962375100
600132020m³5283375100
700154525m³6604375100
10002204*25m³/AT6604
12002645*30m³/AT7925

HC 100 & 200 Specifications & Options

Standard Components:

  • Structural 304 SS Construction
  • Piping 316 SS Welded & Flanged Construction
  • SS Hopper Assembly w/Level Sensor
  • Double latch access door w/viewing glass
  • Removable Safety Screen
  • TripKO Volumetric Feeder w/conditioner Feeder w/VFD speed control
  • Knife Gate hopper isolation Valve
  • Multi-Stage Booster Pump
  • SS HydraFlex vacuum wetting system w/overflow protection
  • Magnetic Flow Meter – Source Water
  • All required check valves 316 SS
  • Electrical Certification UL/CSA/CE

Optional Components:

  • Piping 316 SS B31.3 Construction
  • Electric Hoist & Trolley
  • Bulk Bag Conditioning
  • Client specified instruments & components
  • Lose of Weight process feed systems
  • Optional Tank Construction & Configuration